Choosing the Best Industrial Shelving for Warehouses and Factories

Choosing the Best Industrial Shelving for Warehouses and Factories

Posted by Matthew Szendrei on 12th Sep 2025

Why Industrial Shelving Matters

In warehouses and factories, every square metre must deliver. The right industrial shelving system converts floor space into safe, productive capacity. At Dreymar Industrial, we help South African operations select shelving based on load needs, aisle flow, and growth potential, so your site runs lean today and scales with confidence tomorrow.

Our toolkit spans:

  • Robust steel & stainless shelving for durability.
  • PVC shelving for hygienic zones.
  • Mobile systems & mezzanines for high-density storage.
  • Integrated solutions including racking, access towers, and materials handling equipment.

Key Takeaways

  • Start with workflow and inventory – match shelving to SKU size, weight, hygiene requirements, and pick velocity; size aisles for trolleys, pallet jacks, or forklifts.
  • Choose the right materials for conditions – steel for general stock, stainless (304/316) for corrosive or hygienic zones, PVC for clean areas. Apply galvanizing or powder coating depending on exposure.
  • Design for safety and compliance – certified shelf and bay load ratings, anchored frames, mesh/solid decks, and audits per EN 15635/SEMA.
  • Maximise space and ergonomics – keep fast movers in waist-height pick zones, use wide-span for cartons, pallet racking for pallets, and add mobile shelving or mezzanines to increase density.
  • Think modular and lifecycle value – adjustable, boltless shelving systems make reconfiguration easy. Compare shelving prices on total cost of ownership, not just sticker price.
  • Partner with local experts – choose an Industrial Shelving Supplier in South Africa with engineered layouts, quick spares, compliant installation, and ongoing inspections.

    What Makes Great Industrial Shelving

    1. Assessing Inventory and Workflow

    Good planning starts with your SKUs and pick paths:

    • Dimensions: cartons, bins, or parts dictate shelf depth and bay width.
    • Velocity: fast movers at ergonomic heights, slow movers higher or lower.
    • Environment: stainless steel for hygiene, PVC for clean zones, galvanized steel for humid/coastal.
    • Aisles: set widths to suit pallet jacks or trolleys.
    • Integration: connect shelving with racking for reserve storage, or mezzanines for vertical expansion.

    2. Weight Ratings and Safety

    Load ratings keep shelves compliant and safe:

    • Shelf & bay loads must be certified and displayed.
    • Anchoring & bracing prevent sway or collapse.
    • Deck options: solid for small parts, mesh for airflow/fire compliance.
    • Audits: scheduled checks to EN 15635 standards.

    Example: Steel shelving typically carries 120–300 kg per shelf, 800–1,800 kg per bay. Stainless or PVC variants suit lighter, specialised applications.

    3. Materials and Durability

    • Steel Shelving – versatile and strong.
    • Stainless 304/316 – resists corrosion and meets hygiene standards.
    • PVC – light duty in sterile zones.
    • Coatings – powder coat for dry indoors, hot-dip galvanised for humid or wet areas.

    4. Space Planning and Ergonomics

    • Keep fast movers at waist height.
    • Design aisles: 1.2–1.8 m for trolleys, 2.0–2.4 m for pallet jacks.
    • Use wide-span shelving for cartons and bulky items, pallet racking for palletised loads.
    • Add lockers, cabinets, and waste bins near pick zones to cut congestion.

    5. Modularity and Lifecycle Value

    • Adjustable beams and boltless frames for easy reconfiguration.
    • Expansion paths via mobile bases, add-on bays, or mezzanine tiers.
    • Compare shelving prices on lifecycle cost, not just purchase price—durability and reusability save money over time.

    Comparing Common Shelving Systems

    System

    Best For

    Notes

    Pallet Racking

    Bulk palletised goods

    Wide aisles for forklifts; heavy bay loads

    Wide-Span Shelving

    Cartons, totes, odd sizes

    Medium bay loads; manual picking

    Cantilever Shelving

    Long goods (pipes, timber, panels)

    Open access; arm stops essential

    Mobile Shelving

    Archives, MRO spares, pharma

    Increases density 50–100%; requires rails

    Mezzanines

    Multi-level storage

    Unlock vertical space without expanding footprint

    Budget and Total Cost of Ownership

    When scoping shelving, include:

    • Acquisition & installation (frames, anchors, layout changes).
    • Safety features (guards, signage, audits).
    • Maintenance & inspections (quarterly checks, spares stock).
    • Reconfiguration costs (boltless = faster, cheaper changes).
    • Lifecycle (replace bent uprights, corroded shelves, or non-compliant units).

    Implementation and Vendor Selection

    A qualified Industrial Shelving Supplier should provide:

    • Site surveys & CAD layouts for SKUs and workflows.
    • Load certifications & compliance docs per EN 15635 / SEMA.
    • Installation by certified teams with torque checks and anchoring.
    • Training for operators on safe loads and SOPs.
    • Ongoing audits & spares availability within 48–72 hours.

    Conclusion

    Choosing the right industrial shelving is about more than storage, it’s about uptime, safety, and growth. At Dreymar Industrial, we supply and support steel, stainless, PVC, and mobile shelving solutions tailored to South African warehouses and factories. From consultation to installation to lifecycle support, we make sure every square metre works harder for you.

    Ready to re-engineer your warehouse space? Contact Dreymar Industrial SA to book a site assessment and request a tailored shelving specification today.

    FAQs

    1. What is industrial shelving and why is it important?
      Industrial shelving is engineered storage for warehouses and factories. It maximises floor space, keeps SKUs organised, and ensures safe, efficient workflows.
    2. How do I choose between pallet racking and wide-span shelving?
      Use pallet racking for pallets and forklifts; choose wide-span for manual carton picks. Match system to SKU type, picking method, and equipment.
    3. When should I use cantilever shelving?
      Cantilever shelving is ideal for long goods like pipes, timber, and sheet panels. Arms provide open-front access and flexible adjustment.
    4. What materials work best in different environments?
      Steel for general use, stainless for hygiene/corrosion, PVC for clean zones, and galvanised finishes for humid/coastal environments.
    5. 5. How often should shelving be inspected?
      Do visual checks weekly and full audits quarterly. Inspect anchors, beams, uprights, and signage; tag damaged bays out of service immediately.